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Nextreme eTEG™ HV56 Evaluation & Development Kits

Nextreme eTEG™ HV56 Evaluation & Development Kits

Nextreme eTEG™ HV56 Evaluation & Development Kits include the Thermobility™ WPG-1 Wireless Power Generator Evaluation Kit, the Thermobility™ WPG-1S Wireless Power Generator Evaluation Kit, and the eTEG™ HV56 Power Generator Evaluation Kit. The Nextreme eTEG™ HV56 Evaluation & Development Kits each present a different platform for testing the eTEG™ HV56 Power Generator.

Nextreme's thin-film embedded thermoelectric generator (eTEG™) generates electrical power via the Seebeck effect, in which electricity is produced from a temperature differential applied across the device. The Nextreme advantage is a very thin, nano-engineered material that delivers a Seebeck coefficient greater than conventional thermoelectric material. The ability of Nextreme's thin-film thermoelectric materials to convert waste heat into electrical energy using a thin, nanoscale form factor positions it uniquely to address market opportunities that standard bulk thermoelectric devices and other energy scavenging or energy reclamation systems cannot address.

Thermobility™ WPG-1 & WPG-1S Wireless Power Generator Evaluation Kits


The Thermobility™ WPG-1 and WPG-1S Wireless Power Generator Evaluation Kits employ Nextreme Thermobility™, a new power generation technology that uses heat as a source of electricity for low-power wireless applications. Thermobility uses innovative solid-state thin-film thermoelectric technology to convert heat into electricity for a variety of self-contained, autonomous systems.

Thermobility™ uses differences in temperature to enable "wireless power" anywhere there is an adequate heat source and eliminates the need to use traditional wired power sources or replaceable batteries. When paired with wireless transmitters, Thermobility can provide electric power for decades of maintenance-free operation, thus expanding the possibilities for new wireless sensor applications in industrial control, transportation, automotive, and building management.

The WPG-1 and WPG-1S are about the size of a golf ball and each consists of a pin-fin heat sink, a custom circuit board, Nextreme's eTEG™ HV56 thermoelectric power generator and a metal attachment plate that is applied to the desired heat source. Each device incorporates a Linear Technologies LTC®3108 Ultralow Voltage Step-Up Converter and Power Management chip to provide up to 1mW of electrical power, and operates at temperature differentials as low as 15-20K relative to ambient. Larger temperature differences can generate significantly more power.

The WPG-1S also uses the INFINERGY D-MPM101, a development micro power module from Infinite Power Solutions (IPS) that provides efficient battery management, near loss-less energy storage, and output regulation, eliminating power source fluctuations caused by variable heat sources. The D-MPM101 integrates IPS' ultra-thin and rechargeable THINERGY® solid-state micro-energy cells (MECs) to supply up to 2.0 mAh of stored energy for use by an application during periods when the heat source is not available or is intermittent.

Both the WPG-1 and WPG-1S are designed for ease of use with any flat-surface heat source, and the WPG-1S can be customized for pipes and other non-flat surfaces. For simple bench-top testing, each device can be placed directly on a laboratory grade hotplate with temperature control. For evaluation with other surfaces, the attachment plate can be mated with either thermal grease for normal horizontal application or double-stick thermal pad for vertical mounting.

The integrated circuit board includes DIP switches for setting the output voltage. Electrical connections can be made using the on-board 2-pin or 6-pin connectors, or for the WPG-1S, a two-wire pigtail connected to the 6-pin connector. The 6-pin connector mates directly to the Texas Instruments eZ430 wireless target board, making the WPG-1 and WPG-1S ideal wireless power sources for the eZ430 development platform.

Thermobility™ WPG-1 Specifications

  • Regulated Vout of 3.3V, 4.1V, or 5.0V
  • Pout up to 1mW depending on ΔT
  • Compatible with thin film batteries
  • Small form factor: ~2in3
  • Ideal for wireless sensor nodes
  • Wide range of load resistances: 15kΩ or higher

Thermobility™ WPG-1S Specifications

  • Regulated 3.3V output
  • Output power of up to 80mW at 25°C
  • Small footprint: 35mm x 39mm
  • Storage capacity: 1000μAh
  • Peak continuous current: 30mA
  • Cycle life: >10,000 cycles
  • Maximum heat source temperature: 100°C
  • Rechargeable energy source
  • Eco-friendly

Nextreme Thermobility™ WPG-1 Components
Nextreme Thermobility™ WPG-1 Components

Nextreme Thermobility™ WPG-1 Dimensions in mm


Nextreme Thermobility™ WPG-1 Dimensions

eTEG™ HV56 Power Generator Evaluation Kit


The eTEG™ HV56 Power Generator Evaluation Kit provides customers with an easy-to-use, self-contained first evaluation solution for conducting desktop demonstrations of Nextreme's HV56 TEG device. The kit eliminates the need for a sophisticated laboratory set up and requires only modest equipment to measure the power generated by Nextreme's eTEG HV56 devices.

The eTEG™ HV56 Power Generator Evaluation Kit includes a thick film heater as the heat source, an embedded eTEG HV56 power generator module, a heat sink/fan assembly, and thermocouples for temperature measurement. The kit provides the full thermal path --from heat source to heat sink-- and requires only a power supply for the heater and a volt meter to measure the voltage generated by the eTEG across a load resistor, thereby determining the power output.

Kit Contents

  • HV56 TEG
  • Thick film heater
  • Heat sink / fan assembly
  • Two type K thermocouples
  • 12 Vdc transformer for the fan

Recommended Instrumentation
for Testing

  • Power supply, minimum 20V / 1A
  • Digital multi-meter
  • Two channel, type K thermocouple readout

Nextreme eTEG™ HV56 Evaluation Kit Components

Nextreme eTEG™ HV56 Evaluation Kit Components
Nextreme eTEG™ HV56 Evaluation Kit Exploded View

Nextreme eTEG™ HV56 Evaluation Kit Exploded View

  • Nextreme Thermal Solutions
  • Power Management|Wireless
  • Development Tools|Thermal Management