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| AVX Flexiterm® and Flexisafe® MLCCs |
AVX MLCCs with FlexitermWith increased requirements from the automotive industry for additional component robustness, AVX recognized the need to produce a MLCC with enhanced mechanical strength. It was noted that many components may be subject to severe flexing and vibration when used in various under the hood automotive and other harsh environment applications.
To satisfy the requirement for enhanced mechanical strength, AVX found a way to ensure electrical integrity is maintained while external forces are being applied to the component. It was found that the structure of the termination needed to be flexible and after much research and development, AVX launched FLEXITERM®. The industry standard for flexure is 2mm minimum. Using FLEXITERM, AVX provides up to 5mm of flexure without internal cracks. Beyond 5mm, the capacitor will generally fail "open".
FLEXITERM MLCCs:
- Automotive Applications -
- High voltage for 600V to 3000V applications
- X7R Dielectrics
- X8R/X8L Dielectrics for 150ºC applications
- Flexisafe for ultra safety critical applications
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High Voltage Flexiterm MLCC
High value, low leakage and small size are difficult parameters to obtain in capacitors for high voltage systems. AVX special high voltage MLC chips capacitors meet these performance characteristics and are designed for applications such as snubbers in high frequency power converters, resonators in SMPS, and high voltage coupling/DC blocking. These high voltage chip designs exhibit low ESRs at high frequencies.
To make high voltage chips, larger physical sizes than are normally encountered are necessary. These larger sizes require that special precautions be taken in applying these chips in surface mount assemblies. In response to this, and to follow from the success of the FLEXITERM® range of low voltage parts, AVX is delighted to offer a FLEXITERM® high voltage range of capacitors, FLEXITERM®.
The FLEXITERM® layer is designed to enhance the mechanical flexure and temperature cycling performance of a standard ceramic capacitor, giving customers a solution where board flexure or temperature cycle damage are concerns. | For 600V to 3000V Applications

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| | Specifications | C0G Dielectric | X7R Dielectric |
| Capacitance Range | 10 pF to 0.018µF (25⁰C, 1.0 ±0.2 Vrms at 1kHz, for 1000 pF use 1 MHz) | 10 pF to 0.33 µF (25°C, 1.0 ±0.2 Vrms at 1kHz) |
| Capacitance Tolerances | ±5%, ±10%,±20% | ±10%; ±20%; +80%, -20% |
| Dissipation Factor | 0.1% max. (+25°C, 1.0 ±0.2 Vrms, 1kHz, for 1000 pF use 1 MHz) | 2.5% max. (+25°C, 1.0 ±0.2 Vrms, 1kHz) |
| Operating Temperature Range | 55°C C to +125°C | 55 to +125°C |
| Temperature Characteristic | 0 ±30 ppm/°C (0 VDC) | ±15% (0 VDC) |
| Voltage Ratings | 600, 630, 1000, 1500, 2000, 2500, 3000, 4000 & 5000 VDC (+125°C) | 600, 630, 1000, 1500, 2000, 2500, 3000, 4000 & 5000 VDC (+125°C) |
| Insulation Resistance (+25‹C, at 500 VDC) | 100K MΩmin. or 1000 MΩ- µF min., whichever is less | 100K MΩmin. or 1000 MΩ- µF min., whichever is less |
| Insulation Resistance (+125‹C, at 500 VDC) | 10K MΩmin. or 100 MΩ-µF min., whichever is less | 10K MΩmin. or 100 MΩ-µF min., whichever is less |
| Dielectric Strength | Minimum 120% rated voltage for 5 seconds at 50 mA max. current | Minimum 120% rated voltage for 5 seconds at 50 mA max. current |
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X7R Dielectric Automotive Flexiterm MLCC
FLEXITERM® is designed to enhance the mechanical flexure and temperature cycling performance of a standard ceramic capacitor with an X7R dielectric. The industry standard for flexure is 2mm minimum. Using FLEXITERM®, AVX provides up to 5mm of flexure without internal cracks. Beyond 5mm, the capacitor will generally fail "open".
As well as for automotive applications, FLEXITERM®
will provide design engineers with a satisfactory solution when
designing PCB's which may be subject to high levels of board flexure. Applications - High Flexure Stress Circuit Boards
- e.g. Depanelization: Components near edges of board
- Variable Temperature Applications
- Soft termination offers improved reliability performance in applications where there is temperature variation
- e.g. All kind of engine sensors: Direct
connection to battery rail
- Automotive Applications
- Improved reliability
- Excellent mechanical performance and thermo mechanical performance
Features
- High mechanical performance able to withstand,
5mm bend test guaranteed
- Increased temperature cycling performance,
3000 cycles and beyond
- Flexible termination system
- Reduction in circuit board flex failures
- Base metal electrode system
- Automotive or commercial grade products available
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X8R Dielectric Automotive Flexiterm MLCC
AVX has developed a range of MLCCs designed for use in applications up to 150ºC. These X8R / X8L dielectric capacitors are manufactured with material that allows capacitance variation of ±15% between -55ºC and +150ºC (X8R) and capacitance variation of ±15% between -55ºC to 125ºC and +15/-40% from +125ºC to +150ºC (X8L).
The need for X8R and X8L performance has been driven by customer requirements for capacitors that operate at elevated temperatures while providing high stability with low loss and stable capacitance over temperature.
Both X8R and X8L dielectric capacitors are automotive AEC-Q200 qualified. Optional termination systems, tin, FLEXITERM® and conductive epoxy for hybrid applications are available. Providing this series with our FLEXITERM® termination system provides further advantage to customers by way of enhanced resistance to both, temperature cycling and mechanical damage. Applications
- All market sectors with a 150ºC requirement
- Automotive on engine applications
- Oil exploration applications
- Hybrid automotive applications
- Battery control
- Inverter / converter circuits
- Motor control applications
- Water pump
- Hybrid commercial applications
- Emergency circuits
- Sensors
- Temperature regulation
Features
- Both ranges are qualified to the highest automotive AEC-Q200 standards
- Excellent reliability compared to other capacitor technologies
- RoHS compliant
- Low ESR / ESL compared to other technologies
- Tin solder finish
- FLEXITERM® available
- Epoxy termination for hybrid available
- 100V range available
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FLEXISAFE Automotive Flexiterm MLCC
AVX has developed a range of FLEXISAFE MLCCs specifically for safety critical applications.
Utilizing the award-winning FLEXITERM™ layer in conjunction with the cascade design previously used for high voltage MLCCs, the FLEXISAFE ceramic capacitors are now available for customers who require components designed with an industry leading set of safety features.
The FLEXITERM™ layer protects the component from any damage to the ceramic resulting from mechanical stress during PCB assembly or use with end customers. Board flexure type mechanical damage accounts for the majority of MLCC failures. The addition of the cascade structure protects the component from low insulation resistance failure resulting from other common causes for failure; thermal stress damage, repetitive strike ESD damage and placement damage. With the inclusion of the cascade design structure to complement the FLEXITERM™ layer, the FLEXISAFE range of capacitors has unbeatable safety features.
| For Ultra Safety Critical Applications
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