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SolarSpec™ Interconnect Solution
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Working closely with industry leaders, Molex developed the SolarSpec™ offering as comprehensive line of interconnect products specifically designed to meet the growing demand for renewable energy sources. The
Molex SolarSpec™ offering supports efficient, reliable, and flexible
solar interconnections
in key applications within the solar industry. Using Molex's proven technology and solar-compliant materials, the SolarSpec™ products provide unmatched reliability in rugged environments and enable applications to meet the global solar industry's energy and solar design requirements, including:
- UL 1703
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IEC
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IP67/IP68/IP69
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NEC and NEC2008 requirements
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RoHS compliance
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Long-term UV and ozone resistance
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Weatherproof, environmental, and sealed connectors
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| Additional Resources:
SolarSpec Brochure
Good Crimps Molex eLearning: Good Crimps and How to Recognize Them
Application Tooling Molex eLearning: Tooling for Crimp and IDT Technology
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Molex
's
SolarSpec™
product line offers solutions for photovoltaic panels, building integrated photovoltaics, tracking systems, and inverters. The SolarSpec™
DC Connectors and Contacts,
Solar Junction Boxes,
and Cable Assemblies are ideally suited to support solar applications for homes, solar farms, and public buildings.
Photovoltaic panels
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Home Installations
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Solar Farms (Power Plants)
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Public Buildings
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DC Connectors and Contacts
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Features
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Simple 'snap-lock' mating for quick and easy factory or field assembly
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Polarization and an audible 'click' ensure successful mating of the connectors
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Internal locking mechanism protected by latch guards prevents accidental and unauthorized decoupling of connectors; ensures reliable connection and safe handling
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"Touch-proof" safety design provides protection from electrical current even when connectors are unmated
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IP67 sealing protection against dust and water
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Resistant to UV and ozone damage
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Dual-qualification by TÜV and UL; guarantees long-life in harsh environments
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Exclusive moulded surface ribs allow for secure gripping, especially with work gloves
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Contact resistance <0.5mΩ; lowest contact resistance compared with competitor products for greatest efficiency
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Strain relief ensures strong, secure, enduring cable connections
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Meets NEC 2008 and NFPA 70; US-code compliant for "The safe installation of electrical wiring and equipment"
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Accommodates 14, and 12 to 10 AWG cable
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Mechanical Specifications
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Contact Insertion Force: 30N
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Contact Retention to Housing: 20N
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Mating Force: 50N
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Unmating Force: 5.0N
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Durability (min.): 50 Cycles
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Operating Temperature: -40°C to +85°C
Physical Specifications
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Housing: Unfilled PC - Black
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Contact: Copper Alloy
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Plating:
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Contact Area — Selectively silver-plated
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Underplating — Nickel (Ni)
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Solar Junction Boxes and Cable Assemblies
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Developed for the robotic assembly of
silicon photovoltaic
(
PV
) systems, the
Molex SolarSpec™
Junction Boxes
and
Cable Assemblies
simplify the panel-assembly production process and reduce manufacturing costs. The exclusively-designed spring terminals with optional Solder Charge Technology™ enable the SolarSpec™Junction Box Assembly to be attached to PV solar panels using robotic pick-and-place machines, which can reduce the assembly time by a factor of up to 10.
The SolarSpec™ cable assemblies are available for use in serial and parallel solar applications. The offering includes single-ended cordsets for use with solar junction boxes and double-ended configurations for array and field installations. The 12 AWG cables are double-insulated, electron beam cross-linked to ensure long life cycles and to meet the demands of harsh, outdoor solar applications. Molex SolarSpec™ cable assemblies are designed to connect to other products in the SolarSpec™ product line.
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 View Products List
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Features
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Diode and cable connections in removable top cover to facilitate easy access for repair or replacement
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Includes 2 x 4mm²/ 12 AWG Molex DC cables to simplify the ordering and assembly processes
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Components are supplied packaged suitable for robotic pick-and-place assembly reducing panel assembly time and associated costs
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One-way membrane vent equalizes pressure due to temperature changes within the box and eliminates need for potting
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Spring-loaded terminals for connection to PV panel resulting in less bulk resistance and facilitates automated soldering processes. No clips or clamps needed for retention of ribbon conductors
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Optional Solder-Charge™ terminals eliminates the need for hand soldering of the ribbon conductors; enables high-speed assembly processes with consistent quality on each termination
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Optional double-sided tape eliminates the need for curing time on silicone when attaching base to PV panel
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Spring-clip, cage-clamp terminals for cables on cover provides high cable pull-out values
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Maximum thermal efficiency ensures low heat generation
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Locking mechanism to secure the base to the cover prevents accidental exposure of high-voltage contacts; requires tool to open
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Industry-accepted interface terminals
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Mechanical Specifications
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Cable Pull-Out Force: 89N (min.) (value measured on the nut and grommet
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Durability (min.): 20 Cycles (top cover to base)
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Operating Temperature: -40°C to +85°C
Physical Specifications
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Housing: PPO (Polyphenylene Oxide)
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Contact: Copper Alloy
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Plating:
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Contact Area — Silver (Ag)
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Underplating — Nickel (Ni)
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Flammability Class: 5VA
Electrical Specifications
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Voltage rated (max.): 1000V DC (max workable voltage per module: 60V)
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Current (max.): 9.0A
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Contact Resistance: <5 milliohms (top cover terminal to base unit terminal)
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Dielectric Withstanding Voltage: 6000V min.
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Insulation Resistance: >400 Megaohms
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Part Number
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Description
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Cable Length
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Mounting Style
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Termination Style
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Wire Size (AWG)
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93170-5111
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SolarSpec™ Junction Box Assembly
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0.90M
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Screw
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Cable
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12 AWG
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Tooling
Molex offers high quality hand tools for the SolarSpec™
product line. These tools serve as a tool kit for solar pin and socket crimp terminal, and maintain their quality over time.
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Part Number
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Description
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SERVICE TOOL, PV SOLAR
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HAND TOOL
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