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Home » Applications & Technologies » Power Supply Technology - Flyback DC/DC Converters Electronics
Applications & Technologies

Flyback DC/DC Converters

Flyback converters are one of the simplest DC-DC converter topologies to include electrical isolation. Although generally only viable for lower range power supplies (up to 100W), they do have a number of advantages. Other than the converter’s inherent simplicity, perhaps the greatest of these is that the design does not require an additional inductor. The transformer provides isolation, and yet also functions as a pair of coupled inductors, storing energy as with a basic buck or boost converter. (Replacing the transformer with a series inductor will, in fact, give us the boost converter topology.)

Flyback Converter Topology
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This design is for reference only. The design, as well as the products suggested, has not been tested for compatibility or interoperability.

PWM Controllers for Flyback DC/DC Converters

Pulse Width Modulation (PWM) is widely used in switch mode power supplies that use digital control to provide the switching action. PWM itself is a controlled digital output signal. The PWM controller controls the rapid switching in a power supply by sending a pulse to the gate driver that drives a power MOSFET (or other switching device like a bipolar transistor, IGBT, etc.) One advantage of PWM is that the signal is digital. Digital signals are more immune to noise, because a digital signal is either a binary “1” or “0.” Therefore noise can only change a digital signal if it is big enough to change a logical “0” to register at the receiving end as a logical “1”, or vice versa.

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MOSFETs for Flyback DC/DC Converters

Metal-oxide-semiconductor field-effect transistors (MOSFETs) are by far the most common of transistors today, being used for flash memory, processors, random-access memory (RAM), and application-specific integrated circuits (ASICs), and more. MOSFETs can be conceptualized as a voltage-controlled device for limiting current flow.

MOSFETs are also for power switching circuits. Unlike bipolar junction transistors (BJTs), the competing type of power transistor, MOSFETs do not require a continuous flow of drive current to remain in the ON state. Additionally, MOSFETs can offer higher switching speeds, lower switching power losses, lower on-resistances, and reduced susceptibility to thermal runaway. In switched-mode power supplies (SMPSs), MOSFETS are often used as the switching elements as well as for power factor correction (PFC).

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Diodes for Flyback DC/DC Converters

The first silicon-based electronic component, diodes are passive devices which are found in virtually every electronic product or device. The ideal diode allows current to flow freely in one direction and completely prevents current from flowing in the opposite direction. Although, at their core, semiconductor diodes consist of a single P-N junction, there is vast array of different diode types and designs. The zener diode, for example, is designed to also conduct current in the opposite direction when reverse-biased at or above a specific voltage threshold known as the "breakdown voltage". AC/DC power supplies often employ diodes in a bridge-type configuration to rectify the AC input.

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Capacitors for Flyback DC/DC Converters

A capacitor is a passive electronic component that stores energy in the form of an electric field. As part of an electrical circuit, capacitors "oppose" changes in voltage by supplying (or drawing) current. An ideal capacitor is characterized simply by its capacitance value, the device's ability to store charge. However, a real-world capacitor has many additional characteristics, such as tolerance rating, working voltage, leakage current, temperature coeffecient, and equivalent series resistance (ESR) – each of which may carry a different level of importance for any given application.

Many types of capacitors exist to perform a variety of functions for a variety of different applications. Decoupling capacitors protect electrical circuits from destructive voltage spikes and transients. Similarly, coupling capacitors serve to block direct current, which can cause damage to certain electronics, while only allowing the AC signal to pass. AC-to-DC power supplies use a reservoir capacitor to smooth the output of a rectifier stage.

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